August 14, 2007
Shuttle Tile Repair 101

Damaris B. Sarria is a NASA employee who works on the space shuttle program. After an orbiter is launched, her standard M.O. is to fly from Florida to the Johnson Space Center in Houston to help analyze photographic data and determine what, if any, damage occurred to the spacecraft while it made the journey into space.

I believe they did at least some of this even before the Columbia accident, as the launch pad, orbiter, and surrounding area contain a multitude of cameras which record the launch from every conceivable angle.

Anyway, she writes first hand about the options available to NASA on her web site:

We have the black emittance wash, which will keep heat from building up in the cavity. Another option is a gun that ejects a heat-resistant, caulk-like material into the cavity. The third repair option is the overlay, which is a 15″ x 24″ sheet of silicon carbide that gets augered into the tiles to cover up the damage.

Damaris says they might also bring the shuttle home without making any repair.

One might wonder why they wouldn’t a) make a repair anyway, even if it’s probably not needed, and b) utilize all three repair options just as a precaution. Use the wash, inject the caulk, and then cover it with an overlay (aka “speed tape”). I believe the answer is that the TPS tiles on the orbiter are fragile and any work done on the shuttle could have the effect of making the damage worse.

Of course, this assumes I know what I’m talking about. Which I don’t. If I was up there, I’d call the Auto Club and tell them I wanted a tow to the nearest shop. Or call the the dealership and ask their service department for a repair quote (”that’ll be about $50 million, sir”).

The options available to NASA sound a lot like the ones available to a homebuilder. A sort of composite repair in space, albeit with materials which can absorb 2300 degrees of heat and still be cool enough to hold in your hand.

Speaking of homebuilding, this begs the question of who would sign it off? I mean, who holds the repairman certificate on a space shuttle, anyway?

Posted by Ron at 11:18 pm | Permalink | Print
Category: Aviation | Comments (0)
August 28, 2007
The Tiger Has Landed

I just returned from a 48 hour round trip to southern Florida to pick up a refurbished Grumman AA-5B Tiger and ferry it back to California. I’ll say this for general aviation, it’s always an adventure. I took a few photos, which are available here.

My first thought after sitting down to memorialize the weekend: I’d forgotten how exhausting these transcontinental trips can be, especially when you’re dodging thunderstorms for 2000 continuous miles. Florida in late August — good times.

The commercial flight out to Ft. Meyers was blessedly uneventful, but between the three hour time change and our 6:45 a.m. wheels up plan for Sunday morning, I was behind the curve even before we started. Fortunately the thunderstorms were confined to the coasts at that hour and we managed to pick our way up to Tallahassee and then over to west Texas on the first day.

This Grumman is very well equipped: Garmin GNS430, Shadin fuel flow, EDM700 engine monitor, Stec 40 autopilot with altitude hold, new canopy glass and Scheme Designers paint, LoPresti cowling and HID landing light.

But all that stuff was a distant second to the capabilities of the Garmin 496 handheld Zach brought with him. The XM satellite downlink was worth it’s weight in gold on this trip. Having that thing in the cockpit is like putting a FSS briefer in the copilot seat (a real briefer, that is, not these Lockheed automatons). We knew the exact location of every cell, every lightning strike, cloud cover, and so on. Jacksonville Center was announcing a new convective sigmet every couple of minutes, and by the time he was done talking we’d have a graphical plot of it overlayed on the 496.

This was my sixth transcon trip in a GA aircraft. Most of them have been delivery and training flights, which is neat because there’s nothing quite like watching someone realize the long-held dream of obtaining their own aircraft. More that just watching, being a part of it, and helping guide them through the exciting (and often confusing) delivery process. Is the aircraft ok? Paperwork in order? How do we get home? How do I master the avionics and systems in this thing?

Zach was fun to work with because this trip represented so many firsts for him. Before we left Orange County, he had only 60 hours in his logbook and had just obtained his PPL. This trip increased his total time by 25%. It was also his longest distance flight, longest leg time-wise, highest flight altitude, first real encounter with weather, and so on. The growth and experience he gained in just one day is phenominal, and it was a pleasure to be a part of it.

Posted by Ron at 11:43 pm | Permalink | Print
Category: Aviation, Travel | Comments (0)